Two of the country’s leading flooring manufacturers, Altro and Polyflor, have launched the UK’s first vinyl flooring recycling take-back scheme.

The new industry-funded Recofloor scheme will increase the recycling of waste vinyl flooring in the UK. Through the scheme, safety flooring offcuts and smooth vinyl offcuts from the installation process will be recycled back into new flooring. Uplifted, or end-of-life material, will be used in the manufacture of traffic calming products, such as traffic cone and road barrier bases.

Axion Consulting is the agent for the Recofloor scheme, which has developed from a WRAP-funded (Waste & Resources Action Programme) trial to increase the collection and recycling of vinyl flooring.

As a free-standing industry scheme, the target now is to create a sustainable, cost-effective and efficient collection system. Waste flooring is accepted from all types of sources, from individual contractors to large construction projects.  Axion’s role involves co-ordinating and managing Recofloor collection systems.

Registered Recofloor participants will be provided with bulk bags which can be collected from site when filled with vinyl flooring, or they can drop off waste at one of 19 designated sites across the UK. Recofloor is keen to increase the number of drop-off sites across the UK and to recruit distributors to provide a drop-off point for vinyl flooring waste.

Recofloor Project Manager Jane Gardner, of Axion Consulting, said both manufacturers have invested a lot of time and cost into developing internal recycling processes for vinyl flooring and they feel the time is right to set up an industry collection scheme.

“We are very pleased that Altro and Polyflor, as founder

members of Recofloor, have made this huge commitment to the sustainability of vinyl flooring. It is a major achievement and an important step for the industry,” she says.

“Increasingly customers are keen to see their end-of-life flooring recycled. Recofloor participants benefit from compliance with Site Waste Management legislation and receive a ‘certificate of commitment’ to recycling. Providing their ‘green’ credentials can help them gain new contracts,” adds Jane.

According to Polyflor, its products have on average 25% recycled content. “This is great considering the vast number of ranges available and the volumes which are produced,” says Environmental Market Manager Sonia Baker. “In 2008, Polyflor manufactured and sold around 20 million square metres of vinyl flooring, with 12,005 tonnes of post industrial waste and 736 tonnes of post consumer waste being recycled back into new product. Through Recofloor, we are aiming to increase the amount of post consumer waste that is recycled back into our flooring, across all ranges.”

Richard Kahn, Chief Executive of Altro, comments: “At Altro, responsibility is at the heart of everything we do.  We constantly look at ways to reduce our environmental impact in both production processes and how the organisation is run. Thanks to the installation of the world’s first in-house safety flooring recycling system we have not sent any waste PVC to landfill since mid 2007, and now recycle 100% of our factory waste PVC.”

“The Recofloor scheme is the latest breakthrough in our recycling programme. Not only will this allow us to increase the amount of recycled content in our safety flooring products, it will also reduce the amount of waste sent to landfill, lower operating costs and offer contractors a tangible competitive advantage when tendering for projects.”

For more information, contact Axion ‘s Recofloor team on +44 161 355 7618

http://www.axionconsulting.co.uk/

“Increasing the availability and use of low-carbon fuels will bring immediate and long-term environmental benefits by lowering greenhouse gas emissions and encouraging sustainable agricultural practices that provide greater efficiencies and lower costs.

“As outlined in a recent BIO report, ‘Achieving Sustainable Production of Agricultural Biomass for Biorefinery Feedstock,’ farmers will be able to produce, harvest and deliver sufficient feedstock to the growing biorefinery industry in an economically and environmentally sustainable way through increased use of no-till agriculture. The report identifies available techniques for sustainable harvesting of agricultural residues – such as corn stover and cereal straws – for use as feedstocks for advance biofuel biorefineries. The report is available at http://bio.org/ind/biofuel/SustainableBiomassReport.pdf.

“With agricultural biotechnology, farmers can continue to increase yields of crops to meet the demands for both food and fuel. Over the past 10 years, agricultural biotechnology has helped U.S. farmers increase yields by 30 percent, a rate of yield increase that will be sufficient to meet the goals of the new renewable fuel standard. In addition, farmers can reduce operating costs, prevent soil erosion, maintain soil fertility, and harvest crop residues as raw materials for advanced biofuels through adoption of no-till agriculture. In many cases no-tell practices can even result in carbon sequestration.

“The Renewable Fuel Standard in the recently enacted Energy Independence and Security Act of 2007 calls for 36 billion gallons of biofuel to be used by U.S. motorists by 2022. Of that, 21 billion gallons has to come from advanced biofuels such as cellulosic ethanol. All new biofuel production is required to meet aggressive greenhouse gas reduction targets.

“Industrial biotechnology has greatly enhanced the efficiency of current biofuel production and made it possible to produce advanced biofuels from a broader range of cellulosic feedstocks, including crop residues. As America and countries across the world convert to bio-based fuels, industry leaders and policymakers must ensure that native habitats are protected and that only sustainable agricultural practices are utilized.”

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